Injection Molding
- Employs high-precision methods
- Quick lead times
- Competitive Pricing
- Skilled injection molding operator with rich experience
- Comprehensive Support throughout the entire project
- Get a quick quote within 4 hours
Injection Molding
With more than a decade of expertise in manufacturing and engineering, Flagship Technology offers unmatched proficiency in metal injection molding.Our extensive experience allows us to guide customers effectively, offering suggestions that optimize the manufacturing process, saving time and costs. We consistently upgrade our methods, delivering inventive metal molding solutions that produce high-quality, cost-effective components, facilitating a rapid entry into the market.Our skilled engineers and project managers collaborates closely with global customers, asking the right questions to provide customized solutions for successful product realization.
Our Partners
Our Injection Molding and Tooling Services
Our plastic injection molding excels in custom prototypes and production parts. Utilizing cost-efficient molds and 200 thermoplastic resins with ISO2068-C tolerance, we prioritize precision and quality. Specializing in single and multi-cavity molds, overmolding, and insert molding for diverse custom requirements. Experience top-notch service, quality, and shortened lead times with us.
Plastic Injection Molding
Our plastic injection molding process produces custom prototypes and end-use production parts . We use aluminum and steel molds that offer cost-efficient tooling and accelerated manufacturing cycles, and stock about 200 different thermoplastic resins.Tolerance is ISO2068-C
Injection Molding Tooling
We specializes in designing and producing both single and multi-cavity molds for the plastic injection molding industry, catering to various sectors. Our commitment extends from comprehensive tool design to initial trial runs, striving to provide unparalleled service, top-notch quality, and shortened lead times.
Overmolding
With our overmolding injection molding process, we seamlessly merge multiple materials into one, ensuring the delivery of products with superior quality.Our services guarantee the plastic parts that not only look better but also exhibit enhanced performance.
Insert Molding
Insert molding involves molding plastic around non-plastic components to form a unified part. We have equipments and expertise to meet diverse custom insert molding requirements. Our capabilities align seamlessly for customized medium/low volume components and devices, serving various industries such as medical and industrial.
Our Injection Molding Numbers
Our Capabilities
| Standards | Description |
| Maximum Part Size | 1200×1000×500 mm 47.2×39.4×19.7 in. |
| Minimum Part Size | 1×1×1 mm 0.039×0.039×0.039 in. |
| Part to Part Repeatability | +/- 0.1 mm +/- 0.0039 in. |
| Mold Cavity Tolerances | +/- 0.05 mm +/- 0.002 in. |
| Available Mold Types | Steel and aluminum tooling. Production grade we provide: Under 1000 cycles, under 5000 cycles, under 30,000 cycles, and over 100,000 cycles |
| Machines Available | Single cavity, multi-cavity, and family molds, 50 to 500 press tonnage |
| Secondary Operations | Mold texturing, pad printing, laser engraving, threaded inserts and basic assembly. |
| Inspection and Certification Options | Quality reports like FAIs, ISO 9001, ISO 13485 |
| Lead Time | 15 business days or less for most orders, 24/7 quotation response |
| SPI Finish Standards | Surface Roughness RA (mm) | Finishing Method | Texture | Steels Recommended |
| SPI A1 | 0.012 to 0.025 | 6000 Grit Diamond | Super High Glossy finish | S136 (54HRC) or 8407(52HRC) |
| SPI A2 | 0.012 to 0.025 | 3000 Grit Diamond | High Glossy finish | S136 (54HRC) or 8407(52HRC) |
| SPI A3 | 0.05 to 0.10 | 1200 Grit Diamond | Normal Glossy finish | S136 (300HB) or 718H |
| SPI B1 | 0.05 to 0.10 | 600 Grit Paper | Fine Semi-glossy finish | 718H |
| SPI B2 | 0.10 to 0.15 | 400 Grit Paper | Medium Semi-glossy finish | 718H |
| SPI B3 | 0.28 to 0.32 | 320 Grit Paper | Normal Semi-glossy finish | 718H |
| SPI C1 | 0.35 to 0.40 | 600 Grit Stone | Fine Matte finish | 718H |
| SPI C2 | 0.45 to 0.55 | 400 Grit Stone | Medium Matte finish | 718H |
| SPI C3 | 0.63 to 0.70 | 320 Grit Stone | Normal Matte finish | 718H |
| SPI D1 | 0.80 to 1.00 | Dry Blast Glass Bead | Satin Textured finish | 718H |
| SPI D2 | 1.00 to 2.80 | Dry Blast | Dull Textured finish | 718H |
| SPI D3 | 3.20 to 18.0 | Dry Blast | Rough Textured finish | 718H |
| Mold Class | Production Level | Cycles | Applications | Tolerance | Cost | Lead Time |
Class 105 | Very low | Less than 500 cycles | Prototype testing | ± 0.02mm | Inexpensive to produce a very limited number of product prototypes | 7-10 days |
Class 104 | Low | Less than 100K cycles | Good for limited-production parts with non-abrasive materials | ± 0.02mm | Fall within low to moderate price ranges | 10-15 days |
Class 103 | Medium
| Less than 500K cycles | For low to medium-production parts | ± 0.02mm | Fall within common price ranges | 10-15 days |
Class 102 | Medium to high | Less than 1M | Good for parts with abrasive materials and/or tight tolerances | ± 0.02mm | Fairly high price and made with materials of high quality | 10-15 days |
Class 101 | Extremely high | Over 1M cycles | Extremely high production and fast cycle times | ± 0.02mm | Highest price and made with only the highest quality materials | 10-18 days |
Injection Molding Process
Request for Quote
Request your quote from our online quotation platform and our dedicated engineers will provide a response within 24 hours, ensuring the process goes on smoothly.
DFM Report
To ensure we can produce functional molds, we offer feasibility reviews of your design to ensure we can fulfill requirements before starting production.
Mold Flow Analysis
Predictive modeling software helps us look at the way molten material moves and acts within the mold, which helps us deliver improvements.
Mold Tooling Production
Start the production of mold tooling according to your specific application needs by using the materials and finishs of your choice.
T1 Sample Verification
T1 sampling will be delivered for you to review prior to manufacturing plastic parts to ensure precision and quality.
Low Volume Production
After completing the trial production phase, we proceed to low volume production, utilizing advanced machining techniques to manufacture parts quickly and efficiently.
Strict Inspection
A strict inspection process, including the inspection of function, dimension, and appearance, ensures that the parts meet the required specifications and are of high quality.
Delivery
After a thorough inspection, we will deliver your products to you as quickly as possible while ensuring their safety.
Feedback&Reviews
Once you have received the part or used it, we would be very happy if you could give us feedback or reviews. We believe it will be a wonderful experience and we will work together for a long time
Injection Molding Parts Gallery
Contact
We Are Always Here for You
We have a team of skilled engineers ready to support you throughout your product development journey, from prototyping to production.
When you’re prepared to initiate your next project, just upload your design files, and our engineers will promptly provide you with a quote.
- 0086 755-2727-8919
- 0086 193-3010-5274
- [email protected]